TriplePoint.Threads by TriplePoint.Engineering

Before a process vessel sees its first drop of product, it should pass more than just a visual inspection. Testing is engineering discipline. And yet, I still see confusion between leak tests, service tests, hydrostatic tests, and pneumatic tests. Each serves a different purpose, and choosing the wrong one or skipping it altogether can cost far more than the test itself.  A hydrostatic pressure test in progress Why Test at All? Because once that vessel is in service, failure isn’t theoretical. It’s downtime, contamination, environmental risk, and reputational damage. Testing isn’t a formality; it’s your last chance to catch what drawings and weld logs can’t. Whether you’re commissioning a new reactor, validating a retrofit, or preparing for regulatory inspection, pressure testing is your final line of defense. It verifies that the vessel can withstand operating conditions, contain the process media, and perform safely over time. But not all tests are created equal. 1. Hyd...

In the world of industrial engineering, the pressure to deliver reliable , safe , and cost-efficient plant operations has never been greater. Whether you're managing a chemical plant, a food processing facility, or a power generation site, the challenges are complex, and the stakes are high. At TriplePoint.Engineering, we specialize in helping plant managers and engineering teams achieve operational excellence through tailored consulting, training, and project execution. In this post, we’ll explore the most common challenges in plant operations and share actionable strategies to overcome them.   Common Challenges Faced by Plant Managers Despite technological advancements, many industrial plants continue to struggle with: Unplanned downtime due to reactive maintenance Inefficient processes that waste energy and resources Safety risks from outdated systems or poor training Skill gaps in process engineering and project execution Increasing fixe...

What Is a Standard Operating Procedure? A Standard Operating Procedure (SOP) is a detailed, written document that explains how to safely handle hazardous chemicals, processes, and equipment. Its purpose is to prevent or minimize health and safety risks in laboratory environments. SOPs are essential to any effective safety program, and their clarity and specificity determine their usefulness. An effective SOP should be: Clear and concise: Avoid unnecessary complexity. Detailed and specific: Tailored to the institution or facility. Accessible: Usable by individuals with limited experience or knowledge of the procedure. SOPs typically address: What this SOP covers the Individual hazards the required P.P.E. Chemical processes and operational ranges Equipment management and usage Emergency shutdown procedures Authorized personnel Types of SOPs in Chemical Safety SOPs can be categorized based on the nature and risk level of the task. The Guide to Developing Standard Operatin...